XS System

 XS is Hensley’s patented system of ground engaging tools that takes strength, durability, performance and productivity to the extreme. Our engineers analyzed where and how your machines work, and designed a system with a wide range of safe, economical and hard-working solutions.

From loose dirt and crushed concrete, to the most abrasive mining applications, the high quality steel and unique design of the XS System minimizes downtime and maximizes productivity. From hydraulic excavators and loaders to draglines and cable shovels, XS improves safety and reduces costs.

 

XS

Better Shape / Higher Consumption Ratio

The Tooth Consumption Ratio for ground engaging tools indicates the percentage of available wear material on the whole tooth. The greater the ratio
(a percentage), the better the value because more of the tooth is used and less is thrown away.

For example, a 25 lb. tooth with a 40% consumption ratio yields 15 lbs. of scrap material when the tooth wears out. A 25 lb. tooth with a 60% consumption ratio, would only scrap 10 lbs. of material.

XS System teeth are designed for maximum consumption ratios and strength without unnecessary bulk. These teeth remain sharp and penetrating longer, so you keep working longer at a lower cost.

 

XS System Benefits

  • Better penetration and cycle times
  • Hardness throughout the tooth
  • Unique high strength design
  • Unique reusable fastener
  • Less “throw away” waste
  • Fast tooth changeover

 

Hardness Right to the Core

Some teeth are hard on the exterior but their interiors are soft from interior heat treatment. Hensley XS System teeth are manufactured to a higher standard. All XS System teeth are heat treated to meet critical specifications for strength and durability.

 

 

 

 

Fastener

Installation and replacement have never been quicker or easier. Our simple, reusable fastener system saves time and money by unlocking with a simple 90-degree turn.




Excavator Tooth Styles

SYL – Standard: General applications
SD – Chisel: General purpose tooth designed for penetration
RC – Rock Chisel: Designed for better penetration and long wear life
T – Tiger: Designed for good penetration with ribs for strength
TV – Tiger: Offers best penetration in tight material
WT – Twin Tiger: Designed for penetration for corners
UT – Twin Tiger: Offers longer life penetration for corners
F – Flare: Loose material for clean bottom and greater fill
SC – Short: High impact application and prying

Loader Tooth Styles

RP2/RP3 – Rock Penetrator: Greater bottom wear and penetration
BPS – General Purpose: General applications
RPX – Rock Penetrator Heavy: Offers more material for longer wear life
RPHL – Rock Penetrator Long: Offers longer wear life

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XS2

Hydraulic Excavators

Hensley’s patented XS2 System of ground engaging tools is specially engineered to meet the demands of the toughest mining applications. The unique square tooth design combines strength, durability and earth-moving performance with a one-piece, hammerless pin for quick, safe installation and maintenance.

System Benefits

  • Square shape allows for tighter fit of tooth on the nose
  • Larger fit surface for added nose strength
  • Added strength throughout the pin hole
  • Utilizes hammerless one piece patented pin

Excavator Tooth Styles

SYL – Standard: General applications
SD – Chisel: General purpose tooth designed for penetration
RC – Rock Chisel: Designed for better penetration and long wear life
T – Tiger: Designed for good penetration with ribs for strength
TV – Tiger: Offers best penetration in tight material
UT – Twin Tiger: Offers longer life penetration for corners

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XSC

Cable Shovels

Hensley’s XSC System is engineered for performance, safety and economy under punishing mine conditions. Teeth feature high usable wear material and a shape that yields high dipper fills. Available for WH-10 and WH-12, there is no lip modification required for adapter installation; XSC fits existing Whisler lips with standard adapters.

As with all Hensley products, safety is paramount in the XSC System design. The reusable pin system means there is no hammer needed for tooth installation or removal, and no need to work under the dipper to remove the lock.



System Features

  • Safe and easy to use; no hammer needed for installation or removal.
  • No lip modification required; fits existing Whisler lips with standard adapters.
  • Quicker adapter change-out.
  • Available for WH-10 and WH-12. WH-8 coming soon.
  • No need to work under dipper to remove lock.

System Benefits

  • Adapter
  • Tooth adapter ratio – 12 to 1 Target
  • Tooth
  • High useable wear material
  • High dipper fill factor
  • Reusable pin system

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TS System

Hydraulic Excavators, Face Shovels and Draglines
Advanced engineering and high quality steel standards give the TS System components a distinct advantage in performance, safety and economy. With products for virtually every application, the TS System features a high strength design that allows for smooth material flow. The reusable fastener system saves money without compromising safety and productivity.

 

 

System Features & Benefits

  • Patented hammerless fastening system for the tooth and intermediate adapter
  • Rotary tooth pin
  • Square nose design for better tooth to adapter fitment
  • Nose is up to 15% stronger than the competition
  • Intermediate adapter has a tapered hammerless design
  • Fully stabilizing nose for better fitment

 

 

 

 

 

 

 

 

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